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Repair and Maintenance

Robot Systems Repair

Faults in industrial robot controller boards, axis servo drives and motors, encoders and cable harnesses, and teach pendants (handheld terminals) are assessed in the laboratory through measurement. Safety functions such as emergency stop and enable are handled separately; no bypass or jumpering solutions are offered.

Open robot controller cabinet, teach pendant and measuring instruments in the robot service laboratory
01

Service overview

Faults in industrial robot controller boards, axis servo drives and motors, encoders and cable harnesses, and teach pendants (handheld terminals) are assessed in the laboratory through measurement. Safety functions such as emergency stop and enable are handled separately; no bypass or jumpering solutions are offered.

Brand and series examples may be shown as a list of expertise; no official authorisation is implied. No repair rate claims are published.

02

Which symptoms call for an assessment?

  • Controller alarmThe robot controller shows an error code or does not start up.
  • Axis faultAn axis does not move, vibrates or raises an overcurrent alarm.
  • Encoder and positionPosition loss, reference error or encoder alarm.
  • Teach pendantDisplay, touchscreen, keys or joystick not working.
  • Cable and connectorBreak, intermittent contact or damage in the robot cable harness.

A symptom is not a diagnosis; the cause becomes clear during laboratory diagnosis.

03

Work performed

The work performed depends on the device design and the diagnosis.
AreaDescription
Controller boardsFault diagnosis and repair of power supply, CPU and I/O boards.
Servo drive and motorMeasurement, repair and testing of axis drives and motors.
Encoder and cable harnessesSignal check, damage assessment, appropriate replacement.
Teach pendantRepair of display, touchscreen, membrane keys and joystick.
Safety functionsEmergency stop and enable circuits are tested only with the proper procedure.
04

Analysis and testing approach

Repaired modules are tested under the conditions the model allows; the test scope depends on the actual procedure and device compatibility. No instructions are given that disable or jumper the safety circuit.

Safety functions are not negotiable. The emergency stop and enable switch are tested only with the proper procedure. Related service: Servo Drive Repair.
05

Quotation, approval and delivery process

  1. Registration

    We record the device details and symptoms and send you a reference number.

  2. Analysis

    The fault is diagnosed in the laboratory, so it is clear what has failed.

  3. Quotation and approval

    Scope and price are confirmed in writing; nothing is done without your approval.

  4. Repair

    The repair is carried out within the approved scope; you are informed of any deviation.

  5. Testing and delivery

    The device is tested under suitable conditions and returned with a short technical summary.

06

Preparing for shipment

Robot brand and model, controller type, faulty module, alarm code and a photo. A close-up of the model label is helpful.

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Frequently asked

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Related services and work

View the related album
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